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How to Reconnect the IoT Battery Wire

Guide to reconnecting the IoT battery power wire on Segway scooters

Levy Fleets TeamMarch 23, 20263 min read

How to Reconnect the IoT Battery Wire

If the IoT module's power wire becomes disconnected - either from vibration, impact, or during maintenance - the scooter will go offline because the IoT loses power. This guide explains how to reconnect it.

When to Use This Guide

  • The scooter suddenly went offline with no other apparent cause
  • You hear the IoT briefly powering on then off (clicking sound)
  • You recently performed maintenance and the IoT stopped working

General Procedure

The IoT battery wire is a small connector that provides power from the scooter's electrical system to the IoT module.

  1. Power off the scooter - put it in Transport Mode using the Launcher app, or disconnect the main battery
  2. Access the IoT module - on most models, the IoT is located under the dashboard panel. Refer to the SOP for your specific model for disassembly steps
  3. Locate the power connector - the IoT has a small 2-pin or 4-pin power connector separate from the data connector
  4. Reconnect firmly - press the connector in until it clicks
  5. Reassemble and test - put the scooter back into normal mode and check if it comes online in the Dashboard

Model-Specific Notes

  • ES4: IoT is in the external mounting bracket near the stem
  • MAX / MAX PRO: IoT is inside the dashboard housing — remove the top screws to access
  • MAX PLUS: IoT is inside the dashboard — see Firmware Update via Cable - MAX PLUS for access steps

If the connector is damaged or the wire is broken, the IoT module may need to be replaced.