Segway A200 E-Bike - Lock Controller Repair Video
How to replace the cable lock controller
Tool preparation: T20 bit, T25bit, tweezers, cable tie, diagonal pliers, corner turner, cable lock locating device, electric screwdriver Part 1: Disassembly Remove the seat cushion Power off the E bike, pull the cable lock out of the fender cover. Remove the seat cushion anti-theft screw M58 with T20 bit and corner turner, open the seat tube clamp outwards, and then take out the seat tube and seat cushion upward. Remove the rear fender Remove 1 screws ST4.8x13 with T20 bit, pick up the top cover of the rear fender and disconnect the ware harness of the sensor, then take out the top cover. Remove the cable lock label, remove 2 screws M58 with T20 bit, then remove the side cover of the rear fender. Remove 1 screw M58 with T20 bit, then remove 5 screws on both sides of the fender with T25 bit. Take out the rear fender upward. Remove the lock controller Remove 2 screws M510 with T20 bit, and take out the lock cable. Remove 5 screws M512 with T25 bit take out the Five-outlet cover-left, then locate and disconnect the lock controller harness. Disconnect the wire harness of the IOT and the cable lock body, then pull the wire harness out of the five- outlet and the frame. Disconnect the wire harness on the lock controller, remove the cable tie with diagonal pliers on the right side of rear fender holder and then pull the rear light wire out of the frame. Then remove the cable tie with diagonal pliers on the left side of rear fender holder and then pull the cable lock sensor wire out of the frame. And remove 3 screws M510 with T25 bit. Pull the wiring harness out of the frame, and then remove the lock control assembly. Part 2: Assembly Install the lock controller Install the new lock control assembly, route the main wire harness of the cable lock through the frame, then pass the cable lock sensor harness through the frame along the slot. thread the wiring harness connecting the controller out of the seat tube frame and the five -outlet. Connect the main wire harness of the lock controller and take it in the five-outlet. Then fasten 5 screws M512 with T25 bit, Torque: 5-7N·m. Pass the cable lock sensor harness through the frame along the slot. Insert the locating device from the lock control on the right side of the bike and pass it through the lock body. Then fasten 3 screws M512 with T25 bit, Torque: 5-7N·m. Disconnect the wire harness of the IOT and the cable lock body, secure the cable lock sensor harness to the left side of the rear fender support with cable tie. Secure the cable lock sensor harness to the right side of the rear fender support with cable tie. At this time, the lock cable can be inserted into the lock body to test whether the cable lock is normal. Arrange the wire harness and put them into the slot. Then install the lock cable, fasten 2 screws M510 with T25 bit, Torque: 5-7N·m. Install the rear fender Install the fender on the frame, pay attention to pass the wire harness of the rear light and the sensor out of the corresponding wire hole of the fender, and move the rear fender support to align with the screw hole on the fender. Fasten 1 screw M58 with T20 bit, Torque: 4-5N·m, then fasten 5 screws on both sides of the fender with T25 bit, Torque: 5-7N·m. Install the side cover of the rear fender, fasten 2 screws M58 with T20 bit, Torque: 5-7N·m, then install the cable lock label. Connect the wire harness of the rear light and the sensor, install the top cover on the rear fender, be careful not the press the wire harness, and then fasten 1 screw ST4.8x13 with T20 bit, Torque: 3-4N·m. Install the seat cushion Insert the seat tube and cushion into the frame, select the appropriate height, and then close the seat tube clamp inward. Tighten the seat cushion anti-theft screw M58 with T20 bit and corner device, Torque: 4-5N·m. Insert the cable lock into the upper cover of the rear fender. Power on the bike and confirm that the replacement is normal