Segway A200 E-Bike - Cable Lock Body Repair Video

How to replace the cable lock body

Tool preparation T20 bit, T25bit, 3.95mm pentagon bit, corner turner, cable lock locating device, electric screwdriver Part 1: Disassembly Remove the seat cushion Power off the E bike, pull the cable lock out of the fender cover. Remove the seat cushion anti-theft screw M58 with 3.95mm pentagon bit and corner turner, open the seat tube clamp outwards, and then take out the seat tube and seat cushion upward. Remove the rear fender Remove 1 screws ST4.8x13 with T20 bit, pick up the top cover of the rear fender and disconnect the ware harness of the sensor, then take out the top cover. Remove the cable lock label, remove 2 screws M58 with T20 bit, then remove the side cover of the rear fender. Remove 1 screw M58 with T20 bit, then remove 5 screws on both sides of the fender with T25 bit. Take out the rear fender upward. Remove the cable lock body Remove 2 screws M510 with T25 bit, and take out the lock cable. Locate and disconnect the cable lock harness, remove 4 screws M510 with T25 bit. Pull the wire harness out of the frame and take out the cable lock body. Part 2: Assembly Install the cable lock body Install the new cable lock body, put the wire harness through the frame. Insert the locating device from the lock control on the right side of the bike and pass it through the lock body. fasten 4 screws M510 with P25 bit, Torque: 5-7N·m. Then pull out the locating device. Connect the wire harness of the cable lock body, Arrange the wire harness and put them into the slot. Then install the lock cable, fasten 2 screws M510 with T25 bit, Torque: 5-7N·m. At this time, the lock cable can be inserted into the lock body to test whether the cable lock is normal. Install the rear fender Install the fender on the frame, pay attention to pass the wire harness of the rear light and the sensor out of the corresponding wire hole of the fender, and move the rear fender support to align with the screw hole on the fender. Fasten 1 screw M58 with T20 bit, Torque: 4-5N·m, then fasten 5 screws on both sides of the fender with T25 bit, Torque: 5-7N·m. Install the side cover of the rear fender, fasten 2 screws M58 with T20 bit, Torque: 5-7N·m, then install the cable lock label. Connect the wire harness of the rear light and the sensor, install the top cover on the rear fender, be careful not the press the wire harness, and then fasten 1 screw ST4.8x13 with T20 bit, Torque: 3-4N·m. Install the seat cushion Insert the seat tube and cushion into the frame, select the appropriate height, and then close the seat tube clamp inward. Tighten the seat cushion anti-theft screw M58 with 3.95mm pentagon bit and corner device, Torque: 4-5N·m. Insert the cable lock into the upper cover of the rear fender.