Segway C80 E-Moped - Headlight Repair Video

How to replace the headlight

Tool preparation: 3.95mm pentagonal bit, PH2 bit, Electric screwdriver Part 1: disassembly Pull out the panel along the edge with force. Remove 4 pentagonal screws ST4.212 with 3.95mm pentagonal bit, then pull out the cowl panel with force. Remove the screws ST4.212 on both sides of the front inner fender and take out the fender. Disconnect the head light wiring harness: 3pin wire, red, brown, white yellow, brown blue, black, remove the screws of the headlight with PH2 bit, and then remove the headlight. Remove 4 M612 screws with PH2 bit, and remove the headlight base. Part 2: assembly Take the new headlight, install the base, pass the headlight wiring harness through the hole in the base. Install the limit terminal into the limit slot, then fasten 4 screws M612 with PH2 bit, Torque: 7-11N·m. Install the headlight, pre tighten the upper screw M612, then fasten screws ST4.212 on both sides of the light with PH2 bit, Torque: 1.9-2.7N·M. then fasten the screw M612 with PH2 bit, Torque: 7-11N·m, and connect the wire harness of the light, Pay attention to the front lamp wiring harness around the tap lock. Install the front inner fender, align the clips on both sides with the slots, and press in. fasten the screws on both sides with PH2 bit, Torque: 1.9-2.7N·m. Attach the edge panel to the frame, Pay attention to the alignment of the clip slot. Then fasten 4 pentagonal screws ST4.212 with 3.95mm pentagonal bit, and Torque: 1.9-2.7N·m. Install the front plate, and align to the clamping slot and make it fully engaged.