SOP - Battery Cannot Be Charged
If a Segway scooter battery refuses to charge despite being connected to the charger, follow this diagnostic procedure.
Step 1: Check the Charger LED
Connect the charger to the scooter and observe the charger LED:
- Red solid: Battery is charging normally - wait and recheck
- Green solid: Battery is full or charger cannot charge it (proceed to Step 2)
- No LED / No response: Check the power outlet and charger cable
Step 2: Check the Battery LED
Open the battery compartment (see Opening the Battery Compartment) and observe the battery module LED:
Refer to the Battery LED Status Table for LED meanings.
- Red flashing every 1 sec: Battery is over-discharged. Leave charger connected for 2+ hours to attempt recovery.
- Red solid: Short-circuit protection active. Disconnect all loads and try again after 5 minutes.
- Both LEDs off: Battery in sleep mode. Connect charger and wait 5-10 minutes.
Step 3: Try a Recovery Charge
For an over-discharged battery:
- Connect the charger and leave it connected for at least 2 hours
- Check if the LED changes from Red (flashing) to Red/Blue (charging recovery) or Red (every 0.5 sec = charging)
- If the LED never changes, the battery cells may be too degraded to recover
Step 4: Check Connections
- Inspect the charging port on the scooter for bent or corroded pins
- Check the battery wiring connectors inside the compartment
- Verify the battery-to-controller connection is secure
Step 5: Test with a Different Charger
Use a known-good charger to rule out a faulty charger.
If None of the Above Works
The battery likely needs to be replaced or serviced. Contact Segway support with:
- Scooter serial number
- Battery LED state observed
- Approximate age and total mileage of the battery
- Results of the above steps
For Error 50 specifically (BMS fault), see How to Solve Error 50.