SOP - Battery Cannot Be Charged
If a Segway scooter battery refuses to charge despite being connected to the charger, follow this diagnostic procedure.
Step 1: Check the Charger LED
Connect the charger to the scooter and observe the charger LED:
- Red solid: Battery is charging normally - wait and recheck
- Green solid: Battery is full or charger cannot charge it (proceed to Step 2)
- No LED / No response: Check the power outlet and charger cable
Step 2: Check the Battery LED
Open the battery compartment (see Opening the Battery Compartment) and observe the battery module LED:
Refer to the Battery LED Status Table for LED meanings.
- Red flashing every 1 sec: Battery is over-discharged. Leave charger connected for 2+ hours to attempt recovery.
- Red solid: Short-circuit protection active. Disconnect all loads and try again after 5 minutes.
- Both LEDs off: Battery in sleep mode. Connect charger and wait 5-10 minutes.
Step 3: Try a Recovery Charge
For an over-discharged battery:
- Connect the charger and leave it connected for at least 2 hours
- Check if the LED changes from Red (flashing) to Red/Blue (charging recovery) or Red (every 0.5 sec = charging)
- If the LED never changes, the battery cells may be too degraded to recover
Step 4: Check Connections
- Inspect the charging port on the scooter for bent or corroded pins
- Check the battery wiring connectors inside the compartment
- Verify the battery-to-controller connection is secure
Step 5: Test with a Different Charger
Use a known-good charger to rule out a faulty charger.
If None of the Above Works
The battery likely needs to be replaced or serviced. Contact Segway support with:
- Scooter serial number
- Battery LED state observed
- Approximate age and total mileage of the battery
- Results of the above steps
For Error 50 specifically (BMS fault), see How to Solve Error 50.
Running a fleet on this hardware?
Levy Fleets runs scooters, e-bikes, mopeds and golf carts on the IoT hardware you already have, with integration pages for 29 vendors including Segway, Okai, Omni, Queclink, Invers and Comodule. Keyless unlock, geofencing, rider payments and rider support are included, and the Managed plan is a share of revenue with no per-vehicle software fee.