Segway A200 E-Bike - Brake Handle Repair Video

How to replace the brake handle

Tool preparation: T20 bit, T25 bit, T30 bit, PH1 bit, H6 bit, 8mm wrench, 11mm wrench, 14mm wrench, tweezers, electric screwdriver Part 1: Disassembly Clamp the adjust nut with 14mm wrench, and then loosen the lock nut with 8mm wrench. Hold the right brake handle tightly, tighten the rear brake line, then remove the lock nut with 8mm wrench, and remove the adjust nut. Loosen the cap screw of the handle grip clockwise with T25 bit, then remove the end cup. Hold the handle sleeve and take it out. Loosen the fixing screw with PH2 bit, take down the fixing ring of handle grip outwards, and then take down the bell outwards. Remove the fixing screw M6 of the brake handle with T30 bit, and move the brake assembly outwards. Turn the nut on the brake handle, hold the handle of the brake assembly, take out the metal head of the brake line from the brake handle along the cable slot. Remove the nut M5 and the bolt with 8mm wrench, then remove the brake handle. Part 2: Assembly Take the new brake handle, insert the handle into the brake assembly, and the spring bayonet on the handle shall be stuck on the concave platform. Install the bolt, fasten M5 nut with 8mm wrench, Torque: 5.5±0.5N·m. Hold the handle, put the metal head of the brake line into the claw, put the fiber core of the brake line into the brake handle along the slot, and then rotate the nut to make the opening face down. Install the brake assembly in place inward, and fasten the screw M6 with T30 bit, Torque: 8-12N·m. Install the new bell with the metal end facing inward and next to the handlebar, install the fixing ring of the handle grip, align it with the screw hole, and fasten it with PH2 bit, Torque: 1-3N·m. Install the handle grip with one end of the flat mouth facing inward, and fit it on the handle grip fixing ring. Turn the screw of the end cover of the handle grip anticlockwise with T25 bit to make the groove of the end cover clamp the inner edge properly, then install it on the handlebar and align it with the limit hole. Fasten the end cap screws with T25 bit clockwise, Torque: 5-7N·m. Install the adjusting nut, hold the right brake handle, tighten the brake line, install the nut with 8mm wrench, lock the adjusting nut with 14mm wrench, and tighten the lock nut Torque: 5-7N·m.