Segway E110L E-Moped - Front Windshield Repair Video
How to replace the front windshield
Tool preparation: 5.45mm pentagonal bit, 3.95mm pentagonal bit, 10mm wrench, 10mm socket wrench, PH2 bit, electric screwdriver, needle nose pliers, tweezers, flat screwdriver, mobile phone Attention please: Open the pedal lock and the seat cushion lock firstly. Part 1: Disassembly Remove the footrest trim, middle edgings and front edge Power off the moped. Remove 2 rubber stopper on the upper part of the front windshield, then remove 2 screws ST4.212 with 3.95mm pentagonal bit, then slap the connection between the panel and the front windshield, and take out the panel. Press down and eject the left foot rest, remove 1 screw M6 * 12 with 5.45mm pentagonal bit, remove the left foot rest trim, and then fold up the left foot rest. Remove one screw ST4.214 with PH2 bit. Remove the 1 screw ST4.212 at the end of the left middle edge strip with 3.95mm pentagonal bit. Remove 2 rubber stoppers on left side of the pedal, then remove 2 screws ST4.212 with 3.95mm pentagonal bit. Remove the 3 screws ST4.212 under the left middle edge strip with 3.95mm pentagonal bit, and then remove the left middle edge strip and trim assembly. Remove the screw st4.2 * 14 on the left front wall edge strip with PH2 bit, push up and remove the right front wall edge strip. Then remove the right middle edge strip and trim assembly and the right wall edge strip in the same way. Remove the IOT assembly Disconnect the wire harness of the IOT assembly and the USB terminal. Remove 2 screws ST4.212 with PH2 bit and take out the IOT assembly. Remove the front inner fender Pry the power lock cover up with tweezers, rotate it to the left and take out the power lock cover. Remove screw M6 * 16 with 5.45mm pentagonal bit, and remove the hook. Remove 2 rubber stopper on the lower part of the wind shield, then remove 2 screws ST4.212 with 3.95mm pentagonal bit. Remove the bolts on the lower part of both sides of the front inner fender with 10mm socket wrench. Remove 2 screws ST4.212 on both sides of the front lamp with PH2 bit. Remove the bolts on the upper part of both sides of the front inner fender with 10mm socket wrench. Then take down the fender. Remove the seat cushion and seat barrel assembly Open the seat cushion, then remove 4 screws with 5.45mm pentagon anti-theft bit. Put down the seat cushion gently, taking care not to lock it, then pull out and disconnect the seat cushion connecting wire, then take out the seat barrel and seat cushion. Remove the seat barrel guard board, seat barrel coaming and tail lamp assembly Disconnect wire harness of the charger terminal, disconnect wire harness of the tail box (If it have). Take out the pedal, remove 2 screws ST4.214 with PH2 bit, remove 1 bolt M616 under the rear fender with 10mm socket wrench. Remove 4 bolts m820 with 10mm wrench, and take out the rear armrest. Remove 2 bolts m616 on the rear light with 10# wrench. Life the assembly and disconnect the wire harness of the rear light and license plate lamp. then remove the seat barrel guard board, seat barrel coaming and tail lamp assembly upward. Remove the pedal lock
Disconnect the wire harness of the pedal lock, remove 2 screwsM616 with PH2 bit, then take out the pedal lock. Remove the front windshield and pedal bracket assembly Remove 2 screws M612 with PH2 bit, and take out the pedal lock bracket. Remove 4 bolts M616 with 10mm socket wrench on the pedal bracket. Pull out the terminal and take out the front battery, then take out the front windshield and pedal bracket assembly. Remove the pedal bracket Remove 6 screws ST4.214 with PH2 bit, and take out the pedal bracket. Remove the 4 rubber plug on the bracket, and remove 2 clasp and with needle nose pliers, then remove the ornaments with the flat screwdriver. Remove the storage box and the USB terminal Against the buckle on both sides of the USB terminal, then take out USB terminal. Remove 5 screws ST4.212 and take out the storage box. Remove 6 clasp with needle nose pliers and remove the reserved fastener of canopy. Part 2: Assembly Install the storage box and the USB terminal Clip the reserved fastener of canopy into the front windscreen, then install 6 clasps with the flat end faces out. Install the storage, fasten 5 screws ST4.212 with PH2 bit, Torque: 1.9-2.7N·M. Install the new USB terminal, Pass the wire harness through the front windshield from the storage box. The Trident arrow should face left, and the clips on both sides should be completely exposed. Install the pedal bracket Install 2 ornaments on the bracket, install 2 clasp and 4 rubber plug. Fit the bracket together with the front windshield fastener, and then fasten 6 screws ST4.2*12 with PH2 bit, Torque: 1.9-2.7N·m. Install the front windshield and pedal bracket assembly Install the assembly on the frame in space, take the battery into the compartment and insert the terminal on the battery. Then fasten 4 bolts wi...