Segway C80 E-Moped - Middle Shock Absorber Repair Video

How to replace the middle shock absorber

Tool preparation: 3.95mm pentagonal bit, 5.45mm mm pentagonal bit, tweezers, PH2 bit, needle nose pliers, crank puller, 10mm socket wrench, 12.3mm customized pentagonal wrench, flat screwdriver, open end wrench/16mm wrench, Electric screwdriver, mobile phone, 14mm socket wrenches, torque wrench, 2 persons Part 1: disassembly Remove the front cowl panel and front inner fender Pull out the panel along the edge with force. Remove 4 pentagonal screws ST4.212 with 3.95mm pentagonal bit, then pull out the cowl panel with force. Remove the screws ST4.212 on both sides of the front inner fender and take out the fender. Remove the seat bucket and cushion Opens the cushion with APP, disconnects the battery cable and takes out the battery. Take out and disconnect the sensing harness connection. Tear off the note paper, remove 2 screws st4.213 with PH2 bit, lift the right side of the outlet cover, and take down one screw M612 at the side with PH2 bit. Pull up the handle of the stem lock, take out the round head of the stem lock from the groove of the handle, take down the handle, and then take out the outlet cover. Remove 4 M616 flange bolts with 10mm socket wrench, and take out the seat bucket and cushion assembly upward. Remove the rear basket Lift the guardrail, remove 3 bolts M830 and washers with 5.45mm pentagonal bit, and remove the rear basket. Remove the pedals and the cranks Pry open the right crank cable blocking cover with flat screwdriver, remove the fixing bolt with 12.3mm pentagonal wrench, and remove the crank and pedal assembly with the crank puller and open-end wrench. Then remove the left pedal and crank assembly in the same way. Remove the rear light Disconnect the rear light wire harness: red brown blue and yellow brown blue yellow green, remove 2 screws M612 with PH2 bit, pull the tail lamp harness out of the round hole, and remove the rear light Remove the bucket guard plate connector Remove 2 screws ST4.212 with 3.95mm pentagonal bit, and take down the bucket guard plate connector. Remove the rear inner fender Remove 4 st4.212 screws on both inside and outside of the fender with PH2 bit, and then remove the rear inner fender upward. Remove the edge strip remove the screw st4.212 at the back side of the edge strip with PH2 bit, separate the snap connection, and remove the edge strips and decorative parts on both sides. Remove the food deck Remove 4 screws M612 on the foot pedal with 5.45mm pentagonal bit. Press and hold the bucket coaming, lift up the rear of the foot pedal, and separate the two sides of the pedal and the bucket connection. Press and hold the front windshield, lift up the front of the pedal, separate the connection between the pedal and the front windshield, and take out the pedal backward. Remove the seat barrel guard plate and seat barrel shroud Remove 2 screws M612 with PH2 bit, take out the bucket guard and the bucket front panel forward. Remove the middle shock absorber Lift the vehicle, remove the flange nut M10 and corresponding bolt M10401.25 connecting the shock absorber and the frame, the shock absorber and the rear flat fork respectively with 2 14mm wrench, then remove the middle shock absorber. Part 2: assembly Install the middle shock absorber Take a new shock absorber, the sparse end of the spring of the shock absorber is facing down, The lower end of the shock absorber is placed in the mounting groove on the frame, and the upper end is placed in the groove of the rear flat fork. Align the screw holes and insert the bolts M10401.25 from left to right, fasten the nuts M10 with 14mm wrench, Torque: 29-39N·m. Install the seat barrel guard plate and seat barrel shroud Install the combination of the seat barrel guard plate and seat barrel shroud to the frame, align the screw holes, fasten two M612 screws with PH2 bit, Torque: 7-11N·m Install the foot deck insert the pedal bayonet into the front windshield card slot, press the screw holes on both sides to fasten the foot pedal and the front windshield together. Align the screw holes, press the tail of both sides of the foot pedal, and install it with the seat barrel buckle. Tighten 4 screws M612 with 5.45mm pentagonal bit, Torque: 7-11N·m. Install the edge strip Install the edge strips on both sides. All the clips on the edge strips are stuck into the corresponding slots. Fasten the screw st4.212 at the back of the edge strips on both sides with PH2 bit. Torque: 1.9-2.7N·m. Install the rear inner fender Install the rear inner fender, hang hooks on each side to the groove of the seat barrel guard plate, and then fasten the screws st4.212 inside and outside with PH2 bit, Torque: 1.9-2.7N·m. Install the connecter of the seat barrel guard plate Install the connecter on the frame, fasten 3 screws st4.2*12 with 3.95mm pentagonal bit, Torque: 1.9-2.7N·m. Install the rear light Pass the rear light harness ...