Segway C80 E-Moped - Edge Strip, Bucket Guard And Bucket Front Panel Repair Video

How to replace the edge strip, bucket guard and bucket front panel

Tool preparation: 3.95mm pentagonal bit, 5.45mm mm pentagonal bit, 12.3mm customized pentagonal wrench, flat screwdriver, L type H5 bit, crank puller, open end wrench/16mm wrench, tweezers, needle nose pliers, 10mm socket wrench, Electric screwdriver Part 1: disassembly Remove the front cowl panel and front inner fender Pull out the panel along the edge with force. Remove 4 pentagonal screws ST4.212 with 3.95mm pentagonal bit, then pull out the cowl panel with force. Remove the screws ST4.212 on both sides of the front inner fender and take out the fender. Remove the seat bucket and cushion Opens the cushion with APP, disconnects the battery cable and takes out the battery. Take out and disconnect the sensing harness connection. Tear off the note paper, remove 2 screws st4.213 with PH2 bit, lift the right side of the outlet cover, and take down one screw M612 at the side with PH2 bit. Pull up the handle of the stem lock, take out the round head of the stem lock from the groove of the handle, take down the handle, and then take out the outlet cover. Remove 4 M616 flange bolts with 10mm socket wrench, and take out the seat bucket and cushion assembly upward. Remove the rear basket Lift the guardrail, remove 3 bolts M830 and washers with 5.45mm pentagonal bit, and remove the rear basket. Remove the pedals and the cranks Pry open the right crank cable blocking cover with flat screwdriver, remove the fixing bolt with 12.3mm pentagonal wrench, and remove the crank and pedal assembly with the crank puller and open-end wrench. Then remove the left pedal and crank assembly in the same way. Remove the rear light Disconnect the rear light wire harness: red brown blue and yellow brown blue yellow green, remove 2 screws M612 with PH2 bit, pull the tail lamp harness out of the round hole, and remove the rear light Remove the bucket guard plate connector Remove 2 screws ST4.212 with 3.95mm pentagonal bit, and take down the bucket guard plate connector. Then remove the 2 clips with tweezers. Remove the rear inner fender Remove 4 st4.212 screws on both inside and outside of the fender with PH2 bit, and then remove the rear inner fender upward. Then remove 3 self-tapping clips st4.2 and the cover of the fender. Remove the edge strip remove the screw st4.212 at the back side of the edge strip with PH2 bit, separate the snap connection, and remove the edge strips and decorative parts on both sides. Remove 3 st4.212 screws st4.212 on the right edge strip with PH2 bit, and remove the right edge strip trim. Then remove left edge strip in the same way. Remove the food deck Remove 4 screws M612 on the foot pedal with 5.45mm pentagonal bit. Press and hold the bucket coaming, lift up the rear of the foot pedal, and separate the two sides of the pedal and the bucket connection. Press and hold the front windshield, lift up the front of the pedal, separate the connection between the pedal and the front windshield, and take out the pedal backward. Remove the seat barrel guard plate and seat barrel shroud Remove 2 screws M612 with PH2 bit, take out the bucket guard and the bucket front panel forward. Remove the screws st4.212 on both sides of the seat barrel guard plate and remove 4 screws st4.29.5 on the inner side with PH2 bit, and then remove the seat barrel shroud. Remove the rubber pad and separate the left and right seat barrel guard plate, then remove 6 the self-tapping clips st4.2 on the guard plate. Remove 2 self-tapping clips st4.2 on the seat barrel shroud. Remove 4 screws st4.2 * 9.5 with PH2 bit, then remove the perspective window. Part 2: assembly Install the seat barrel guard plate and seat barrel shroud Take the seat barrel shroud and perspective window of the bucket, install the perspective window buckle on the seat barrel shroud, and fasten 4 screws st4.29.5 with PH2 bit, Torque: 1.9-2.7N·m. Then install the self-tapping clip st4.2 on both sides, and the protruding end of the self-tapping clip is on the inner side. Take the left and right bucket guard boards, buckle them together, and install six self-tapping clips st4.2, the end of the protruding self-tapping clip is inside. Install the seat barrel shroud onto the seat barrel guard plate, align the screw hole, and fasten the four screws st4.2 * 9.5 on the inner side with PH2 bit, Torque: 1.9-2.7N·m. Tighten the screws st4.212 on both sides, Torque: 1.9-2.7N·m. Then install the base box rubber. Install the combination of the seat barrel guard plate and seat barrel shroud to the frame, align the screw holes, fasten two M6*12 screws with PH2 bit, Torque: 7-11N·m Install the foot deck insert the pedal bayonet into the front windshield card slot, press the screw holes on both sides to fasten the foot pedal and the front windshield together. Align the screw holes, press the tail of both sides of the foot p...