Segway C80 E-Moped - Combination Switch Repair Video
How to replace the combination switch
Tool preparation: 2.7mm pentagonal bit, 3.95mm pentagonal bit, 5.45mm mm pentagonal bit, PH2 bit, , Cable tie, Scissors/ Oblique pliers, Electric screwdriver Part 1: disassembly Pull out the panel along the edge with force. Remove 4 pentagonal screws ST4.212 with 3.95mm pentagonal bit, then pull out the cowl panel with force. Remove the cowl panel connector upwards. Take down the wire harnesses, disconnect the wire harness of the combination switch, then remove the winding tape and cut off the cable tie. Remove the 4screws with ST4.212 with 3.95mm pentagonal bit, remove 2 screws M612 with 5.45 mm pentagonal bit, then take out the back hidden line shell. Remove 2 screws ST4.29.5 with PH2 bit, then take out the front hidden line shell. Remove the screws M410 with 2.7mm pentagonal bit, then take out the corresponding combination switch. Part 2: assembly Install the left combination switch(red), buckle it in place, and the gap is less than 1mm. Pay attention to wiring from the slot of combination switch and brake handle assembly to avoid extrusion. Then fasten one screw M410 with PH2 bit, Torque: 2.7-4N·m. Then Install the right combination switch(green) in the same way. Connect the harness of both combination switches, then arrange the wiring harness and install the cable tie. Install the front hidden wire shell. Pay attention to place the harness into the hidden wire shell, and fasten two screws ST4.29.5 with PH2 bit, Torque: 1.9-2.7 N·m. Install the back hidden wire shell, the hidden wire shell should be buckled in place, fasten two pentagonal screws M614 with 5.45mm pentagonal bit, Torque: 7-11N·m. Then fasten 4 pentagonal screws st4.212 with 3.95mm pentagonal bit, Torque: 1.9-2.7N·m Arrange the wiring harness and install the winding tape, then fix the wire harness with the harness clamp. and install the cowl panel connector. Attach the edge panel to the frame, Pay attention to the alignment of the clip slot. Then fasten 4 pentagonal screws ST4.212 with 3.95mm pentagonal bit, and Torque: 1.9-2.7N·m. Install the front plate, and align to the clamping slot and make it fully engaged.
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