SOP - Replace Mechanical Lock
This guide covers the replacement of the mechanical lock on a Segway scooter.
Tools Required
- T15 torx bit
- H3 hex bit (3mm Allen key)
Steps
Step 1 - Remove the mechanical lock:
Remove 4 screws (M4) using a T15 bit. Disconnect the control wire connector. Remove the mechanical lock assembly.
Step 2 - Remove the lock adapter:
Remove 4 screws (M4) using an H3 (3mm hex) bit. Remove the lock adapter from the mount.
Step 3 - Install new lock adapter:
Position the new lock adapter and secure with 4 M4 screws using the H3 bit. Torque to specification.
Step 4 - Install new mechanical lock:
Position the new mechanical lock assembly. Reconnect the control wire connector. Secure with 4 M4 screws using the T15 bit.
Step 5 - Test:
Power on the scooter and test the lock/unlock function remotely from the Dashboard or Launcher app. Verify the mechanical lock engages and disengages correctly.
Notes
- Ensure the control wire connector clicks fully into place
- Do not overtighten the screws, which can strip the plastic mounting points
- After replacement, update the scooter record in the Dashboard if the lock type has changed
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